Electric motors are the heart of industrial production, an indispensable source of power in modern industry. The performance and quality during their production process are crucial to the operation of the entire machine. Therefore, the design and manufacturing of motor production lines are particularly important. HONEST Automation, with 18 years of dedication to the custom production of complete motor assembly lines and motor production lines, boasts a wealth of production and manufacturing experience, having successfully completed over 600 motor assembly line projects.
Automated Motor Production Line by HONEST Automation
Overview of the Production Line
1.Layout: The production line features a straight-line layout to ensure smooth and efficient production processes.
2.Conveyance System: The main conveyance system integrates a conveyor belt with a shuttle mode to accommodate the transportation needs of various components, ensuring flexibility and stability in the production process.
Key Production Equipment
A.Commutator Assembly Machine
Precise Oiling & CCD Inspection: The machine features an automatic oiling system equipped with CCD inspection technology, ensuring the even application of oil on the rotor and guaranteeing the quality of the process through visual inspection.
Positioning and Assembly: The commutator is automatically fed via a vibration bowl and aligned with the rotor to ensure consistent orientation. The precise insertion using a servo cylinder, along with pressure and displacement monitoring, ensures the accuracy and reliability of the assembly. After assembly, the height of the commutator is automatically measured to further ensure the consistency of product quality.
B.Adhesive Baking Machine
Efficient Conveyance System: A chain-driven circular conveyance mechanism is used to ensure stable movement of the rotor during the baking process, effectively improving production efficiency and the continuity of operations.
Heating and Temperature Control: The heating zone is designed to meet the insulation time requirements of the product, ensuring the even curing of the adhesive on the rotor. An advanced PID control system is employed to ensure precision and stability during the heating process.
Product Cooling: The cooling section is equipped with a forced air cooling system, which rapidly reduces the rotor's temperature, preparing it for subsequent processes or packaging.
C.Spot Welding Machine
Automated Recognition and Loading: Upon entering the machine, the rotor's code is quickly recognized by an automatic reading system, ensuring the accuracy of the production process. The mechanical arm picks up the rotor for automated loading, enhancing production efficiency.
Automated Spot Welding: The spot welding machine uses automated spot welding technology to ensure the precision and consistency of each weld point.
Automated Cooling: After welding, the rotor is automatically grabbed by a mechanical arm and moved to a cooling station to ensure the stability and durability of the weld points.
Performance Testing and Defective Product Removal & Re-entry: After cooling, the product undergoes automatic performance and electrical testing to ensure that the welding quality meets standards. Products that fail the inspection are automatically removed, and a rework area for defective products is set up, providing a channel for reprocessing.
D.Precision Turning & Deburring Machine
Conductivity Test: An automatic rotor conductivity test is performed before the precision turning process to ensure the rotor’s electrical performance meets standards, providing quality assurance for the precision turning process.
Automatic Precision Turning: The precision turning process uses high-precision equipment to ensure the accuracy of the rotor's dimensions and shape, meeting the requirements for precision machining.
Copper Sanding & Deburring: The copper sanding process removes burrs and impurities from the rotor surface, followed by a deburring process to further enhance the surface smoothness. A copper sand detection mechanism is then used to ensure no residue remains on the rotor surface after deburring, ensuring product quality meets standards and cleanliness requirements.
E.Insulation Testing & Magnetizing Machine
Insulation Testing & Dust Removal: Robotic arms precisely grip motor components and automatically conduct insulation performance tests to ensure reliable test results. Dust removal before magnetizing provides a good environment for the magnetizing process, ensuring the effectiveness of magnetization.
Magnetizing & Flux Detection: A one-piece magnetizing head is used for simultaneous magnetizing and flux detection, ensuring the stability and reliability of the magnetizing effect.
Defective Product Removal: Products that fail tests or magnetizing are automatically removed to a designated area for defective products, ensuring the quality and consistency of the final products.
F.Motor Riveting & Comprehensive Inspection Machine
Precise Positioning & Automatic Riveting: Mechanical arms automatically grip motor components and position them at the riveting station. The use of automatic riveting technology with electric cylinders ensures the precision and consistency of the riveting process, improving the quality and production efficiency of riveting.
Inspection Mechanism: The machine conducts a virtual position test on motor components and uses a CCD visual inspection system to inspect thread holes, ensuring the stability and reliability of the product.
In the production of electric motors, every process is crucial to the quality and performance of the final product. HONEST Automation deeply understands this, and we meticulously control every link to ensure that each step reaches a high level of quality.
We are committed to providing customers with high-quality, reliable solutions for motor production. Our customized solution design services are highly automated and capable of meeting the needs of customers for producing high-quality, high-performance motors that meet actual production requirements.
Through continuous technological innovation and process optimization of motor production line, HONEST Automation is dedicated to promoting the improvement of customers' production efficiency, as well as the consistency and reliability of products. If you have any needs for our automated motor production line, please feel free to contact us at any time, and we will provide you with detailed information and a preliminary quotation.
