Loose coils typically occur due to improper tension control, incorrect winding parameters, poor wire quality, equipment wear, operator errors, or unfavorable environmental conditions such as temperature and humidity fluctuations. Tension directly determines how tightly the wire is wound. If the tension controller is se……

A coil winding machine is an indispensable piece of coil winding equipment used across industries to manufacture precise electromagnetic coils for motors, transformers, solenoids, and other electrical components. These machines automate the process of wrapping conductive wire—typically copper or aluminum—around a core,……

Traditional automotive suspension systems consist of components such as elastic elements (springs), shock absorbers, and guiding mechanisms. These components connect the vehicle body and chassis to the wheels, transmitting forces and torque while also dampening road-induced shocks.

The adaptive air suspension system primarily consists of variable damping shock absorbers, air springs filled with compressed air, a network of sensors, electronic control units (ECUs), actuators, an air compressor, and a series of control valves.

The stator of a new energy vehicle motor—as the stationary part of the electric drive system—is typically composed of a laminated stator core, stator windings, insulation materials, and auxiliary components such as lead wires. Its primary role is to generate a rotating magnetic field when the motor operates, which inte……

In modern motor manufacturing, the motor serves as the core component of any drive system, playing a vital role in ensuring stable and reliable operation. Within the motor, the rotor is a key structural element responsible for converting electrical energy into mechanical energy. As automation technology continues to ad……

In recent years, the continuous surge in new energy vehicle (NEV) sales has brought increasing attention to the braking system, one of the most critical components for vehicle safety. The EMB (Electromechanical Brake) motor is a precision-engineered unit specifically designed for NEV braking systems.

With the rapid growth of new energy vehicles and industrial automation, many hairpin motor manufacturers are realizing that traditional production methods can no longer meet the capacity and efficiency demands of large-scale orders. Frequent equipment adjustments, complex process requirements, unstable machine performa……

In the field of motor manufacturing, it's common for companies to focus on price before evaluating motor assembly machine. While price is undoubtedly an important factor in procurement decisions, relying solely on it—while overlooking the equipment’s technical capabilities and its critical role in production—can lead t……

In a world where manufacturing demands are shifting toward customization, faster delivery, and leaner operations, traditional manual and semi-automated systems are quickly becoming obsolete. The solution? Automatic assembly lines combine precision engineering, real-time data, and intelligent control systems to unlock s……

In today’s fast-evolving manufacturing landscape, one thing is clear: adaptability is the new productivity. Traditional fixed production lines, while efficient in high-volume, single-product manufacturing, are struggling to keep pace with growing demands for customization, shorter lead times, and rapid product iteratio……

W pin motor winding commonly uses flat wire, making precise control of wire diameter critical. If the wire diameter is too thick, it becomes difficult to accurately insert the winding into the stator slots, resulting in poor fit and potential mechanical interference. Conversely, a wire diameter that is too thin can com……