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Types of Automotive Motors and Their Manufacturing Challenges
With the rapid evolution of vehicle electrification and intelligent systems, the number and complexity of electric motors used in modern automobiles continue to increase. From high-power traction motors in electric vehicles to precision auxiliary motors in conventional cars, each motor type presents distinct structural……
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20

2026-02

Humanoid Robot Drive Technologies Explained: Frameless Torque Motors & Coreless Motors
Robotic drive systems are generally categorized into hydraulic, pneumatic, and electric drive solutions. Among them, electric motor-driven systems are the most widely adopted, thanks to their high precision, fast real-time response, and ease of control. T
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16

2026-02

Why Scaling EV Motor Production Is So Challenging
The global electric vehicle (EV) market is expanding at an unprecedented rate, and the demand for high-performance electric motors is growing rapidly. While the early competition in the EV industry focused primarily on motor efficiency, torque output, and power density, a new challenge has emerged: scaling production t……
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10

2026-02

Hairpin Motor Manufacturing Process and FAQ
The traction motor industry is a capital-intensive sector, where production relies heavily on automated manufacturing lines. Fixed asset investment requirements are substantial, with approximately USD 9.7 million required for every 100,000 units of production capacity. Looking ahead, higher operating speeds, hairpin wi……
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05

2026-02

Hairpin Motor Manufacturing Process and Automation Equipment Landscape
As electric vehicles continue to scale globally, hairpin motors (flat wire motors) have become the preferred solution for high-performance and high-efficiency electric drive systems. Compared to traditional round-wire motors, hairpin motors offer higher slot fill factors, improved thermal performance, and greater power……
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01

2026-02

Top EV Motor Manufacturers Driving High-Volume Production
As global electric vehicle adoption accelerates, electric motors have moved from being a core component to becoming a strategic differentiator. While early competition focused on motor performance indicators such as efficiency, power density, and torque output, the industry has now entered a new phase—manufacturing cap……
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28

2026-01

Six Core Manufacturing Processes of Hairpin Motor Stators
The fundamental production process of hairpin motor stators consists of the following steps: inserting slot insulation, fabricating hairpins, inserting hairpins into the slots, forming end rings, welding the end rings, connecting the star point, and performing insulation treatment on the welded joints. Notably, wire fo……
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27

2026-01

Technical Insights  Key Challenges in Coreless Motor Winding Technology
The production of coreless motors involves nearly 30 process steps: initial coil winding, installation of core components such as bearings, mandrels, and support rings in the mid-stage, and final-stage assembly, including end cover installation and PCB soldering. Among these, the most critical process is the manufactur……
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09

2026-01

Electric Mechanical Brake EMB Motor Assembly Solution
Electric Mechanical Brake (EMB) Motor is the core driving motor used in automotive Electric Mechanical Brakes (EMB). It directly drives a lead screw, gear, or wedge mechanism to actuate the brake caliper or drum brake shoes, generating braking force and completely replacing traditional hydraulic or vacuum-assisted syst……
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28

2025-11

Mid-Drive Motor Assembly vs Wheel Hub Motor Assembly for E-bikes
A Pedelec provides motor assistance only when the rider pedals. Different assistance modes allow the bike to meet various rider needs. Assistance levels are usually divided into multiple gears, and some brands tailor these levels to specific riding conditions, such as flat terrain, off-road, uphill, or downhill. The le……
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27

2025-11

Why Do Premium E-Bikes Choose Mid-Drive Motors? Assembly Solutions
“E-Bike” has become a popular term worldwide in recent years. It originates from “Electric Bicycle,” referring to bicycles equipped with an electric assist syst……
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24

2025-11

Coreless Motor Automated Production Assembly Line
A coreless motor is a type of ironless-wound motor, also known as a “slotless motor” or “ironless core motor.” Its main distinction lies in the use of cup-shaped windings instead of the conventional iron-core windings. These self-supporting cup-shaped windings can serve as either the stator or rotor, enabling lightwei……
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17

2025-11

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