Hairpin Stator Twisting Machine

This equipment is used in the field of hairpin motors.

The equipment is connected with the front and rear machine heads using the method of pallet transportation + conveying line, which mainly completes the automatic transfer of the stator to the twisting position, the automatic paper protection of the paper protection needle, and the automatic twisting of the wire.

The equipment is highly automated and intelligent. It is equipped with MES system to realize the dynamic information display of production status, production scheduling, material distribution, process parameters (including pressure, displacement, performance parameters, appearance, etc.), statistical analysis of production quality data, equipment operation status and maintenance management, and factory information management of quality traceability system.

The modular and flexible design makes the application of this device more flexible, with wide product compatibility, greatly reducing the production cost of the enterprise and improving its competitive advantage.

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Product Details

Split Graph Finished Product Drawing Local Graph

Advantages

01

The equipment control system is mainly composed of Human Machine Interface (touch screen), programmable controller PLC (or motion controller), communication module, industrial computer, lower computer software, upper computer software, etc. Through reasonable logic program design, the continuity and stability of the equipment in the production process are ensured.
02

There is a press-in detection of the stator into the twisting wire mold on the equipment, and real-time monitoring;
03

The servo control of the upper and lower layers of paper protection needle discs effectively protects the position accuracy of insulating paper and copper wires;
04

Precise wire twisting: Servo wire twisting + screw guide provides super torque and wire twisting accuracy; servo press-fitting and servo twisting wire parameters compensate each other and precisely control the change of twisting wire angle and height.
05

The twisted wire is equipped with multi-layer power, which can be switched automatically.

Equipment Parameters

Efficiency:
Less than 90 S/PCS
Compatible products:
Outer diameter 180-220, stack thickness 80-160
Conversion time:
30Min
Qualified rate:
≥98%
Voltage:
total incoming line three-phase AC 380V 50HZ single machine AC 220V/380V 50HZ
Air pressure:
0.45MPa～0.65MPa
Power:
15.5KW
Automaticity:
fully automatic
Control method:
PLC + HMI
Size:
1.5m*2.3m*2.0m
Application field:
hairpin motor