Hairpin Winding Solutions

Honest Automation specializes in advanced hairpin winding solutions for EV motor manufacturing, providing fully automated hairpin stator assembly lines, hairpin winding machines, and customized motor production systems for automotive OEMs and motor manufacturers.

Our solutions cover the complete hairpin stator manufacturing process, including hairpin forming, insertion, welding, testing, and final assembly. Designed for high-efficiency EV drive motor production, our automation systems help improve winding accuracy, production consistency, and manufacturing efficiency.

With extensive experience in automotive motor automation, Honest Automation has successfully delivered hairpin stator assembly line solutions for global automotive suppliers and EV motor manufacturers, supporting flexible production, MES integration, AGV loading, and intelligent manufacturing upgrades.

PRODUCT CATEGORY

Hairpin Forming Machine

Hairpin Forming Machine is an automated high-precision equipment used in the production of hairpin motors for new energy vehicles. It performs wire feeding, enamel stripping, and wire forming with sta……

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Dual-Channel Hair Pin Making Machine

The Dual-Channel Hair Pin Making Machine is a high-efficiency automated equipment designed for EV stator wire forming. It achieves a production speed of up to 1 second per wire, significantly improvin……

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Hairpin Welding Machine

Hairpin Welding Machine is an automated production equipment used for stator wire welding in EV motor manufacturing. It performs precise welding on hairpin stators after wire insertion, ensuring stabl……

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Hairpin Stator Assembly Line System

Hairpin Stator Assembly Line System is designed for new energy vehicle drive motors, generators, and other automotive motor applications. The line uses internationally renowned brand components for h……

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X Pin Stator Assembly Line

The X Pin Stator Assembly Line is an advanced automated solution for next-generation EV motor manufacturing, designed based on X-pin stator technology. Compared with traditional Hairpin stator designs……

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Hairpin BSG Stator Assembly Line

The production line is configured as an integrated system to complete hairpin assembly and inspection, with reserved MES system interfaces. It adopts a modular and flexible design, making the solution……

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Drive Traction Motor Assembly Line

The Drive Traction Motor Assembly Line is designed for 170kW 3-in-1 integrated drive unit assembly for EV and hybrid vehicle applications. Honest Automation provides customized traction motor assembly……

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Generator 48V BSG Motor Stator Assembly Line

The stator assembly line of the hairpin motor is used in the fields of automobile 48V BSG motors and automobile generators. The main processes of the equipment include wire making, paper insertion, pa……

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Hairpin Paper Inserting Machine

The Hairpin Paper Inserting Machine is an automated insulation processing equipment used in EV stator manufacturing. It is designed to complete the full paper insertion process for hairpin stators wit……

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Hairpin Stator Line Varnish Impregnation Equipment

The varnish dispensing equipment for the new energy hairpin stator assembly line is equipped with a rotating and tilting function in its dispensing process, allowing the dispensing head to be freely a……

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Non-Cutting Hairpin Stator Twisting Machine

The Non-cutting hairpin stator twisting machine revolutionizes the traditional cutting and flattening process, significantly reducing the equipment costs associated with stator manufacturing. Its adva……

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Drive Motor Stator Production Line

The main processes of the new energy drive motor stator assembly production line are: insulation paper inserting, loading, laser marking, wire making machine: straightening, insulation removal, 2D/3D ……

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