The fundamental production process of hairpin motor stators consists of the following steps: inserting slot insulation, fabricating hairpins, inserting hairpins into the slots, forming end rings, welding the end rings, connecting the star point, and performing insulation treatment on the welded joints. Notably, wire fo……

The production of coreless motors involves nearly 30 process steps: initial coil winding, installation of core components such as bearings, mandrels, and support rings in the mid-stage, and final-stage assembly, including end cover installation and PCB soldering. Among these, the most critical process is the manufactur……

Electric Mechanical Brake (EMB) Motor is the core driving motor used in automotive Electric Mechanical Brakes (EMB). It directly drives a lead screw, gear, or wedge mechanism to actuate the brake caliper or drum brake shoes, generating braking force and completely replacing traditional hydraulic or vacuum-assisted syst……

A Pedelec provides motor assistance only when the rider pedals. Different assistance modes allow the bike to meet various rider needs. Assistance levels are usually divided into multiple gears, and some brands tailor these levels to specific riding conditions, such as flat terrain, off-road, uphill, or downhill. The le……

“E-Bike” has become a popular term worldwide in recent years. It originates from “Electric Bicycle,” referring to bicycles equipped with an electric assist system — commonly known as pedal-assist bikes. Different countries set their own regulations for rated motor power and maximum assisted speed. Under EU standards, t……

A coreless motor is a type of ironless-wound motor, also known as a “slotless motor” or “ironless core motor.” Its main distinction lies in the use of cup-shaped windings instead of the conventional iron-core windings. These self-supporting cup-shaped windings can serve as either the stator or rotor, enabling lightwei……

In motor manufacturing, stator winding is a critical process that directly affects product performance and reliability. Issues such as misaligned coils, wire breakage, insulation damage, or uneven tension not only reduce production efficiency but can also lead to serious quality problems, including excessive motor tem……

Axial Flux Motor achieves higher power density and greater design flexibility by altering the magnetic flux direction and structural layout, positioning the rotor alongside the stator. Also known as disc motors, axial flux motors are an innovative type of motor with a magnetic flux path distinct from conventional radia……

Motors are devices that convert electrical energy into mechanical energy, enabling either rotational or linear motion. Based on their function, they can be categorized into drive motors and control motors. Among them, coreless DC motors and frameless torque motors are key types of control motors widely used in precisio……

A torque motor is a special type of motor with soft mechanical characteristics and a wide speed regulation range. It features low speed, high torque, strong overload capacity, fast response, good linearity, and low torque ripple. Unlike conventional motors that deliver constant power, the torque motor outputs constant ……

With the rapid development of artificial intelligence and mechatronics technology, humanoid robots are transitioning from science fiction to reality, becoming the core focus of next-generation intelligent equipment. From Tesla’s Optimus to the strategic deployments of various major tech companies, the humanoid robot in……

Mass Production of Humanoid Robots is Imminent, Ushering in a Golden Era for Axial Flux Motors The year 2025 marks the beginning of mass production for humanoid robots, with the market scale gradually expanding. The technical characteristics of axial flux motors are highly compatible with the application requirements ……