W-pin windings typically use flat wire, which demands extremely high precision in wire dimensions. If the wire is too thick or too thin, it can compromise the quality and performance of the formed windings. This may lead to difficulties in subsequent insertion processes, as well as poor fit between the windings and the……

The electric drive system is the core of an electric vehicle, generally consisting of a motor, controller, and gearbox. It is responsible for converting electrical energy into mechanical energy to propel the vehicle. The electric drive system plays a role similar to that of the "engine, ECU (Electronic Control Unit), a……

As the global electric two-wheeler market continues to surge, manufacturers face increasing pressure to innovate in motor design, production efficiency, and quality control. One of the most critical components of an electric motorcycle is the wheel hub motor, and its stator winding process directly affects motor perfor……

As the demand for high-performance electric motors continues to rise, especially in the electric vehicle (EV) industry, manufacturers face growing challenges in meeting both efficiency and customization requirements. Segment stator winding has emerged as a powerful solution—but not all winding machines are built the sa……

As the global automotive industry evolves, both electric vehicles (EVs) and internal combustion engine (ICE) vehicles continue to rely on high-performance generator motors. These motors serve distinct yet critical functions—from powering auxiliary systems to supporting regenerative braking in EVs, or generating electri……

As automakers accelerate the shift toward hybrid and electric vehicles, 48V mild hybrid systems have become a cost-effective solution to meet stricter emissions and fuel efficiency standards. Among the critical components enabling this transition is the ISG motor—the Integrated Starter Generator. This powerful hybrid t……

As global regulations on fuel consumption and emissions become increasingly stringent, automakers are under pressure to innovate cost-effective and reliable hybrid solutions. Among these, 48V mild hybrid technology has emerged as a popular choice due to its balance of efficiency, simplicity, and affordability. At the h……

Due to the insufficient power of the original 12V automotive battery to meet the demands of mild hybrid systems, automakers introduced a 48V power system to enable more efficient mild hybrid technology. The original 12V system primarily powers the in-vehicle infotainment and lighting systems, while the 48V system is de……

As the global automotive industry accelerates toward electrification, integrated electric drive systems such as ISG (Integrated Starter Generator) and BSG (Belt Starter Generator) motors are playing a pivotal role in mild-hybrid and full-hybrid powertrains. For Tier-1 suppliers and OEMs developing multi-platform EV sys……

The general trend of new energy vehicle motor route, the demand for automated assembly production line is urgent. Permanent magnet synchronous motor is the main technical route for new energy vehicle drive motor. At present, the most widely used type in new energy vehicles is permanent magnet synchronous motor, which h……

With the continuous expansion of the new energy vehicle market, hairpin motors are becoming the first choice of more and more automakers due to their high power density and excellent reliability. To increase stator production capacity, many companies have introduced advanced automated assembly production lines to achie……

Under the 800V high-voltage platform, the vehicle battery system, charging system, and electric drive system must all be developed towards the high-voltage platform. As the core of the three-electric system, the efficiency of the motor directly affects th